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AIR CABLE ASSEMBLIES

The air interconnect cable assembly carries a pneumatic signal from the air remote control panel to the valve actuator system and hydra-pneumatic pressure transmitters.

The air cable assembly consists of strong polyethylene tubes sheathed in a durable PVC hose and a pair of hose end assemblies. Each hose end assembly contains the hose plate, hose cover and fittings. The hose plate mates with a fixed plate (sold separately) to provide an interface with the control panel and hydraulic control unit. To reduce costs, PacSeal’s air remote control panel eliminates a fixed plate.

Air control cable assemblies are ideal for harsh, wet, and hazardous environments because all components operate solely on compressed air rather than electricity, making the control system the safest available.

Pneumatic controls are also much easier to maintain and operate. They do not require a skilled electrician for safe wiring – only simple assembly knowledge is needed to integrate air cable assemblies with an air remote control panel.

Features

  • Made in the USA
  • Safe for harsh and hazardous environments.
  • Plug-and-play air cable assemblies consist of air cable, a hose plate, hose cover and fittings.
  • Junction tubes are made from proprietary low-density polyethylene tubes that meet or exceed Type 1, Class C, Category 4 ASTM D1248 and ASTM D1693 for stress-crack resistance.
  • Junction tubes are sheathed in a durable PVC hose to suit harsh and corrosive environments.
  • Numerous options are available to suit various air remote control cable applications.

Applications

  • BOP Control Units
  • Frac Valve Control Units
  • Remote Hydraulic Control Systems
  • Remote Control of Rubber Presses
  • Remote Control of Process Valve Actuators

Drawings & Ordering Information

Table 1 and Table 2 below display the part numbers for air cable assemblies and parts for 3/8” and 1/4” diameter tubing ranging from 6 to 24 junction cables. Table 3 is used for specifying air cable length when purchasing air cable.

Fixed plate and gasket must be ordered separately.

Installation drawings indicated in blue are available for download.

To receive pricing, simply call PacSeal or use our Request a Quote tool.

Table 1: Air Cable Assembly and Part Numbers (3/8 in. tubing)

Item Size AJ-6 AJ-8 AJ-12 AJ-16 AJ-18 AJ-19 AJ-24 RA-24 RA-31
Air Cable Assembly 40-2086 40-2116 40-1824 40-1840 40-1941 40-1942 40-1823 40-1943
Hose End Assembly 40-2085 40-2115 40-1710 40-1888 40-1711 40-2069 40-1712 40-1929 40-2045
Junction Box Assembly 40-2084 40-2114 40-1611 40-1612 40-2068 40-2070 40-1613 40-1928
Air Cable # Hoses 6 8 12 16 19 19 24 24
Air Cable 3/8″ 40-1388 40-2428 40-0941 40-0952 40-0942 40-0942 40-0943 40-0943
1 Fixed Plate 40-1386 40-1386 40-1064 40-0624 40-0624 40-0627 40-0627 40-1063
2 Gasket 40-1389 40-1389 40-0539 40-0539 40-0539 40-0539 40-0539
3 Hose Plate 40-1385 40-1385 40-0540 40-0625 40-0625 40-0628 40-0628 40-0936
4 Fittings 50-0151 50-0151 50-0151 50-0151 50-0151 50-0151 50-0151 50-0299
4a Ferrule 50-0281 50-0281 50-0281 50-0281 50-0281 50-0281 50-0281 50-0281
5 Hose Cover/Hose Guard 40-1387 40-1387 40-0541 40-0626 40-0626 40-0629 40-0629 40-1071
6 Screws, Cover 50-0244 50-0244 50-0244 50-0244 50-0244 50-0244 50-0244 50-0305
Qty. Cover Screws per Side 4 4 4 4 4 6 6
7 Screws, Plate 50-0264 50-0264 50-0264 50-0264 50-0264 50-0264 50-0264 50-0306
Qty. Plate Screws per Side 4 4 6 10 10 10 10
8 Cable Grip 50-0252 50-0413 50-0200 50-0288 50-0201 50-0201 50-0202 50-0301
9 Seal Sub 40-0990
Hose End Assy/Angle 40-2482 40-0629

 

Table 2: Air Cable Assembly and Part Numbers (1/4 in. tubing)

Item Description AJ-6 AJ-8 AJ-12 AJ-16 AJ-18 AJ-19 AJ-24
Qty – Hoses per Cable 12 16 19 19 24
Air Cable Assembly 40-2076 40-1990 40-2566 40-1830
Hose End Assembly 40-1939 40-2075
Junction Box Assembly 40-3811
Air Cable – 1/4 in. 40-0944 40-1003 40-0945 40-0945 40-0946
1 Fixed Plate 40-1386 40-1386 40-1064 40-0624 40-0624 40-0627 40-0627
2 Gasket 40-1389 40-1389 40-0539 40-0539 40-0539 40-0539 40-0539
3 Hose Plate 40-1385 40-1385 40-0540 40-0625 40-0625 40-0628 40-0628
4 Hose Fittings 50-0296 50-0296 50-0296 50-0296 50-0296 50-0296 50-0296
5 Hose Cover/Hose Guard 40-1387 40-1387 40-0541 40-0626 40-0626 40-0629 40-0629
6 Screws, Cover 50-0244 50-0244 50-0244 50-0244 50-0244 50-0244 50-0244
Qty – Cover Screws per Side 4 4 4 4 4 6 6
7 Screws, Fixed Plate 50-0264 50-0264 50-0264 50-0264 50-0264 50-0264 50-0264
Qty – Fixed Plate Screws per Side 4 4 6 10 10 10 10
8 Cable Grip 50-0252 50-0252 50-0324 50-0324 50-0324 50-0307
9 Bushing TBD 50-0396 50-0396 50-0396 50-0396

 

Table 3: Use this table for specifying the cable length when selecting air cable (e.g. 125 ft. length air cable for 8 junctions is 40-2428-3).

‘X’ Value Length (ft.)
0 50
1 75
2 100
3 125
4 150
5 175
6 200

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